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KAIST, AI judges manufacturing beyond craftsmanship and language barriers
<(From Left) M.S candidate Inhyo Lee, Ph.D candidate Heekyu Kim, Ph.D candidate joonyoung Kim, Professor Seunghwa Ryu>
Most of the plastic products we use are made through injection molding, a process in which molten plastic is injected into a mold to mass-produce identical items. However, even slight changes in conditions can lead to defects, so the process has long relied on the intuition of highly skilled workers. Now, KAIST researchers have proposed an AI-based solution that autonomously optimizes processes and transfers manufacturing knowledge, addressing concerns that expertise could be lost due to the retirement of skilled workers and the increase in foreign labor.
KAIST (President Kwang Hyung Lee) announced on the 22nd of December that a research team led by Professor Seunghwa Ryu from the Department of Mechanical Engineering · InnoCORE PRISM-AI Center has, for the first time in the world, developed generative AI technology that autonomously optimizes injection molding processes, along with an LLM-based knowledge transfer system that makes on-site expertise accessible to anyone. The team also reported that these achievements were published consecutively in an internationally renowned journal.
The first achievement is a generative AI–based process inference technology that automatically infers optimal process conditions based on environmental changes or quality requirements. Previously, whenever temperature, humidity, or desired quality levels changed, skilled workers had to rely on trial and error to readjust conditions.
The research team implemented a diffusion model–based approach that reverse-engineers process conditions satisfying target quality requirements, using environmental data and process parameters collected over several months from an actual injection molding factory.
In addition, the team built a surrogate model that substitutes for actual production, enabling quality prediction without running the real process. As a result, they achieved an error rate of just 1.63%, significantly lower than the 23~44% error rates of representative existing technologies such as GAN* and VAE** models traditionally used for process prediction. Experiments applying the AI-generated conditions to real processes confirmed successful production of acceptable products, demonstrating practical applicability.
*GAN (Generative Adversarial Network): a method in which two AI models compete with each other to generate data
**VAE (Variational Autoencoder): a method that compresses and learns common patterns in data and then reconstructs them
<Figure 1. Generative AI–Based Process Reasoning Technology>
The second achievement is the IM-Chat, an LLM-based knowledge transfer system designed to address skilled worker retirement and multilingual work environments. IM-Chat is a multi-agent AI system that combines large language models (LLMs) with retrieval-augmented generation (RAG), serving as an AI assistant for manufacturing sites by providing appropriate solutions to problems encountered by novice or foreign workers.
When a worker asks a question in natural language, the AI understands it and, if necessary, automatically calls the generative process inference AI, simultaneously providing optimal process condition calculations along with relevant standards and background explanations.
For example, when asked, “What is the appropriate injection pressure when the factory humidity is 43.5%?”, the AI calculates the optimal condition and presents the supporting manual references as well. With support for multilingual interfaces, foreign workers can receive the same level of decision-making support.
This research is regarded as a core manufacturing AI transformation (AX) technology that can be extended beyond injection molding to molds, presses, extrusion, 3D printing, batteries, bio-manufacturing, and other industries.
In particular, the work is significant in that it presents a paradigm for autonomous manufacturing AI, integrating generative AI and LLM agents through a Tool-Calling approach*, enabling AI to make its own judgments and invoke necessary functions.
*Tool-Calling approach: a method in which AI autonomously calls and uses the functions or programs required for a given situation
<Figure 2. Large Language Model–Based Multilingual Knowledge Transfer Multi-Agent IM-Chat>
<Figure 3. Example of Operation of the Large Language Model (LLM)–Based Multilingual Knowledge Transfer Multi-Agent IM-Chat>
<Figure 4. Illustration of the Application of an LLM-Based Multilingual Knowledge Transfer Multi-Agent IM-Chat (AI-Generated)>
Professor Seunghwa Ryu explained, “This is a case where we addressed fundamental problems in manufacturing in a data-driven way by combining AI that autonomously optimizes processes with LLMs that make on-site knowledge accessible to anyone,” adding, “We will continue expanding this approach to various manufacturing processes to accelerate intelligence and autonomy across the industry.”
This research involved doctoral candidates Junhyeong Lee, Joon-Young Kim, and Heekyu Kim from the Department of Mechanical Engineering as co–first authors, with Professor Seunghwa Ryu as the corresponding author. The results were published consecutively in the April and December issues of Journal of Manufacturing Systems (JCR 1/69, IF 14.2), the world’s top-ranked international journal in engineering and industrial fields.
※ Paper 1: “Development of an Injection Molding Production Condition Inference System Based on Diffusion Model,” DOI: https://doi.org/10.1016/j.jmsy.2025.01.008 ※ Paper 2: “IM-Chat: A multi-agent LLM framework integrating tool-calling and diffusion modeling for knowledge transfer in injection molding industry,” DOI: https://doi.org/10.1016/j.jmsy.2025.11.007
This research was supported by the Ministry of Science and ICT, the Ministry of SMEs and Startups, and the Ministry of Trade, Industry and Energy.
2025.12.22 View 4053 -
KAIST to Develop a Korean-style ChatGPT Platform Specifically Geared Toward Medical Diagnosis and Drug Discovery
On May 23rd, KAIST (President Kwang-Hyung Lee) announced that its Digital Bio-Health AI Research Center (Director: Professor JongChul Ye of KAIST Kim Jaechul Graduate School of AI) has been selected for the Ministry of Science and ICT's 'AI Top-Tier Young Researcher Support Program (AI Star Fellowship Project).' With a total investment of ₩11.5 billion from May 2025 to December 2030, the center will embark on the full-scale development of AI technology and a platform capable of independently inferring and determining the kinds of diseases, and discovering new drugs.
< Photo. On May 20th, a kick-off meeting for the AI Star Fellowship Project was held at KAIST Kim Jaechul Graduate School of AI’s Yangjae Research Center with the KAIST research team and participating organizations of Samsung Medical Center, NAVER Cloud, and HITS. [From left to right in the front row] Professor Jaegul Joo (KAIST), Professor Yoonjae Choi (KAIST), Professor Woo Youn Kim (KAIST/HITS), Professor JongChul Ye (KAIST), Professor Sungsoo Ahn (KAIST), Dr. Haanju Yoo (NAVER Cloud), Yoonho Lee (KAIST), HyeYoon Moon (Samsung Medical Center), Dr. Su Min Kim (Samsung Medical Center) >
This project aims to foster an innovative AI research ecosystem centered on young researchers and develop an inferential AI agent that can utilize and automatically expand specialized knowledge systems in the bio and medical fields.
Professor JongChul Ye of the Kim Jaechul Graduate School of AI will serve as the lead researcher, with young researchers from KAIST including Professors Yoonjae Choi, Kimin Lee, Sungsoo Ahn, and Chanyoung Park, along with mid-career researchers like Professors Jaegul Joo and Woo Youn Kim, jointly undertaking the project. They will collaborate with various laboratories within KAIST to conduct comprehensive research covering the entire cycle from the theoretical foundations of AI inference to its practical application.
Specifically, the main goals include: - Building high-performance inference models that integrate diverse medical knowledge systems to enhance the precision and reliability of diagnosis and treatment. - Developing a convergence inference platform that efficiently combines symbol-based inference with neural network models. - Securing AI technology for new drug development and biomarker discovery based on 'cell ontology.'
Furthermore, through close collaboration with industry and medical institutions such as Samsung Medical Center, NAVER Cloud, and HITS Co., Ltd., the project aims to achieve: - Clinical diagnostic AI utilizing medical knowledge systems. - AI-based molecular target exploration for new drug development. - Commercialization of an extendible AI inference platform.
Professor JongChul Ye, Director of KAIST's Digital Bio-Health AI Research Center, stated, "At a time when competition in AI inference model development is intensifying, it is a great honor for KAIST to lead the development of AI technology specialized in the bio and medical fields with world-class young researchers." He added, "We will do our best to ensure that the participating young researchers reach a world-leading level in terms of research achievements after the completion of this seven-year project starting in 2025."
The AI Star Fellowship is a newly established program where post-doctoral researchers and faculty members within seven years of appointment participate as project leaders (PLs) to independently lead research. Multiple laboratories within a university and demand-side companies form a consortium to operate the program.
Through this initiative, KAIST plans to nurture bio-medical convergence AI talent and simultaneously promote the commercialization of core technologies in collaboration with Samsung Medical Center, NAVER Cloud, and HITS.
2025.05.26 View 19259 -
Professor Ji-Hyun Lee Awarded the Sasada Prize
Professor Ji-Hyun Lee from the Graduate School of Culture Technology was awarded the Sasada Prize during the 24th annual Conference of Computer-Aided Architectural Design Research in Asia (CAADRIA) held in Wellington, New Zealand on April 15.
The Sasada Award honors the late Professor Tsuyoshi Sasada (1941-2005), the former Professor of Osaka University and co-founder and fellow of CAADRIA. It is given to an individual who has contributed to the next generation of researchers and academics, to the wider profession and practice in computer-aided design and research, and has earned recognition in the academic community.
Professor Lee was recognized for her development of CAAD (Computer-Aided Architectural Design) through her research work on the land price precision system using case-based reasoning. Her research team proposed a model for estimating the average apartment price in an administrative district after collecting 40 variables from the six major Korean cities, excluding Seoul and Ulsan. Their follow-up studies showed the possibility of replacing existing experts’ predictions.
Professor Lee has been steadily researching for 20 years on case-based reasoning (CBR), a field of artificial intelligence, and has published more than 40 papers in the field of CBR. Meanwhile, the CAAD Future 2019 event will be held at KAIST in June.
2019.04.23 View 13445