KAIST

Typically, chemical pigments that absorb specific wavelengths of light within the visible spectrum are required to produce colors. However, KAIST researchers have successfully reproduced the Joseon-era Irworobongdo [일월오봉도] painting using ultra-precise color graphics without any chemical pigments, allowing for the permanent and eco-friendly preservation of color graphics without fading or discoloration.

KAIST (represented by President Kwang Hyung Lee) announced on the 26th of February that a research team led by Professor Shinhyun Kim from the Department of Biological and Chemical Engineering had developed a technology that enables high-resolution color graphics without using any chemical pigments by employing hemisphere-shaped microstructures.

Morpho butterflies that are brilliant blue in color or Panther chameleons that change skin color exhibit coloration without chemical pigments, as ordered nanostructures within a material reflect visible light through optical interference. Since structural colors arise from physical structures rather than chemical substances, a single material can produce a wide range of colors.

However, the artificial implementation of structural coloration is highly challenging due to the complexity of creating ordered nanostructures. Additionally, it is difficult to produce a variety of colors and to pattern them precisely into complex designs.

Professor Kim’s team overcame these challenges by using smooth-surfaced hemispherical microstructures instead of ordered nanostructures, enabling the high-precision patterning of diverse structural colors.

When light enters the inverted hemispherical microstructures, the portion of light entering from the sides undergoes total internal reflection along the curved surface, creating retroreflection. When the hemisphere diameter is approximately 10 micrometers (about one-tenth the thickness of a human hair), light traveling along different reflection paths interferes within the visible spectrum, producing structural coloration.

The structural color can be tuned by adjusting the size of the hemispheres. By arranging hemispheres of varying sizes, much like mixing paints on a palette, an infinite range of colors can be generated.

To precisely pattern microscale hemispheres of different sizes, the research team employed photolithography* using positive photoresists** commonly used in semiconductor processing. They first patterned photoresists into micropillar structures, then induced reflow*** by heating the material, forming hemispherical microstructures.

*Photolithography: A technique used in semiconductor fabrication to pattern microscale structures.

**Positive photoresist: A photosensitive polymer that dissolves more easily in a developer solution after exposure to ultraviolet light.

***Reflow: A process in which a polymer material softens and reshapes into a curved structure when heated.

This method enables the formation of hemisphere-shaped microstructures with the desired sizes and colors in a single-step fabrication process. It also allows for the reproduction of arbitrary color graphics using a single material without any pigments.

The ultra-precise color graphics created with this technique can exhibit color variations depending on the angle of incident light or the viewing perspective. The pattern appears colored from one direction while remaining transparent from the opposite side, exhibiting a Janus effect. These structural color graphics achieve resolution comparable to cutting-edge LED displays, allowing complex color images to be captured within a fingernail-sized area and projected onto large screens.

Professor Shinhyun Kim, who led the research, stated, “Our newly developed pigment-free color graphics technology can serve as an innovative method for artistic expression, merging art with advanced materials. Additionally, it holds broad application potential in optical devices and sensors, anti-counterfeiting materials, aesthetic photocard printing, and many other fields.”

This research, with KAIST researcher Chaerim Son as the first author, was published in the prestigious materials science journal Advanced Materials on February 5.

(Paper title: “Retroreflective Multichrome Microdome Arrays Created by Single-Step Reflow”)

DOI: 10.1002/adma.202413143

The study was supported by the National Research Foundation of Korea through the Pioneer Converging Technology R&D Program and the Mid-Career Researcher Program.