research
<(From left)Professor Kyung Cheol Choi, Hyunjoo J. Lee, Somin Lee from the School of Electrical Engineering>
Optogenetics is a technique that controls neural activity by stimulating neurons expressing light-sensitive proteins with specific wavelengths of light. It has opened new possibilities for identifying causes of brain disorders and developing treatments for intractable neurological diseases. Because this technology requires precise stimulation inside the human brain with minimal damage to soft brain tissue, it must be integrated into a neural probe—a medical device implanted in the brain. KAIST researchers have now proposed a new paradigm for neural probes by integrating micro OLEDs into thin, flexible, implantable medical devices.
KAIST (President Kwang Hyung Lee) announced on the 6th of July that Professor Kyung Cheol Choi and researcher Hyunjoo J. Lee from the School of Electrical Engineering have jointly succeeded in developing an optogenetic neural probe integrated with flexible micro OLEDs.
Optical fibers have been used for decades in optogenetic research to deliver light to deep brain regions from external light sources. Recently, research has focused on flexible optical fibers and ultra-miniaturized neural probes that integrate light sources for single-neuron stimulation.
The research team focused on micro OLEDs due to their high spatial resolution and flexibility, which allow for precise light delivery to small areas of neurons. This enables detailed brain circuit analysis while minimizing side effects and avoiding restrictions on animal movement. Moreover, micro OLEDs offer precise control of light wavelengths and support multi-site stimulation, making them suitable for studying complex brain functions.
However, the device's electrical properties degrade easily in the presence of moisture or water, which limited their use as implantable bioelectronics. Furthermore, optimizing the high-resolution integration process on thin, flexible probes remained a challenge.
To address this, the team enhanced the operational reliability of OLEDs in moist, oxygen-rich environments and minimized tissue damage during implantation. They patterned an ultrathin, flexible encapsulation layer* composed of aluminum oxide and parylene-C (Al₂O₃/parylene-C) at widths of 260–600 micrometers (μm) to maintain biocompatibility.
*Encapsulation layer: A barrier that completely blocks oxygen and water molecules from the external environment, ensuring the longevity and reliability of the device.
When integrating the high-resolution micro OLEDs, the researchers also used parylene-C, the same biocompatible material as the encapsulation layer, to maintain flexibility and safety. To eliminate electrical interference between adjacent OLED pixels and spatially separate them, they introduced a pixel define layer (PDL), enabling the independent operation of eight micro OLEDs.
Furthermore, they precisely controlled the residual stress and thickness in the multilayer film structure of the device, ensuring its flexibility even in biological environments. This optimization allowed for probe insertion without bending or external shuttles or needles, minimizing mechanical stress during implantation.
As a result, the team developed a flexible neural probe with integrated micro OLEDs capable of emitting more than one milliwatt per square millimeter (mW/mm²) at 470 nanometers (nm), the optimal wavelength for activating channelrhodopsin-2. This is a significantly high light output for optogenetics and biomedical stimulation applications.
The ultrathin flexible encapsulation layer exhibited a low water vapor transmission rate of 2.66×10⁻⁵ g/m²/day, allowing the device to maintain functionality for over 10 years. The parylene-C-based barrier also demonstrated excellent performance in biological environments, successfully enabling the independent operation of the integrated OLEDs without electrical interference or bending issues.
Dr. Somin Lee, the lead author from Professor Choi’s lab, stated, “We focused on fine-tuning the integration process of highly flexible, high-resolution micro OLEDs onto thin flexible probes, enhancing their biocompatibility and application potential. This is the first reported development of such flexible OLEDs in a probe format and presents a new paradigm for using flexible OLEDs as implantable medical devices for monitoring and therapy.”
This study, with Dr. Somin Lee as the first author, was published online on March 26 in Advanced Functional Materials (IF 18.5), a leading international journal in the field of nanotechnology, and was selected as the cover article for the upcoming July issue.
※ Title: Advanced Micro-OLED Integration on Thin and Flexible Polymer Neural Probes for Targeted Optogenetic Stimulation
※ DOI: https://doi.org/10.1002/adfm.202420758
The research was supported by the Ministry of Science and ICT and the National Research Foundation of Korea through the Electronic Medicine Technology Development Program (Project title: Development of Core Source Technologies and In Vivo Validation for Brain Cognition and Emotion-Enhancing Light-Stimulating Electronic Medicine).
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